Astro Van Roof Extension

Currently gutting the van now and getting ready to make the cuts.

Astro van roof extension.

Raised roof van conversion starts by making a hole in the roof. I ve seen the most success with wrecker s yards pick your part locations. First step though is finding a suitable top. Part of the original van roof can be left intact to help support cabinetry and other structures that will be attached to the high top.

I chose to leave about 18 of the original roof at the rear because i plan to use that space for storage. Mini van tops from 12 and above work great with side and rear handicap lifts. The sides and rear of the roof cut out are framed with 14 gauge steel bolted to the van roof. I am using a ford econoline extended 350 instead.

This heavy steel frame reinforces the roof supports the optional bed and is the base for the elevating assembly. As with anything used check craigslist local wrecker s yards and van specific forums. Be very careful with the edges of the original roof. Van tops also known as high tops and or camper tops for vans make the movement of passengers and cargo easier when compared to that of a standard van.

If you re comfortable cutting a hole in the roof of your van you should be able to install a high top yourself. If you do not see a hight that you require give us a call custom work also available to satisfy your needs. Actually we feel the roof is stronger after the penthouse has been installed. I m following your guys foot steps and building a wooden roof.

Caravan chrysler plymouth town and country use the same top. It easily passed the fmvss 216 roof crash test see below. The curve of the roof at the very end running the length of the van is more then i expected and looks like its gonna be a problem when i try to mount the first 2 4.